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Materials, Manufacturing & Fabrication Services

Helton customers enjoy cost-effective production and manufacturing processes. With one of the highest vacuum forming capacities in our region, we can process most thermoformable materials and perform any trimming or secondary operations required. See project examples.

Minimum lead time.  With in house tooling and design we are able to cut lead times and produce production quality prototypes for approvals.

Machine Capabilities

  • 22 thermoforming machines
  • Thermoforming capacity in excess of 40,000 lbs. per day
  • High pressure rim cell polyurethane machine
  • Sheet size to 96" x 150"
  • Material gauge .030 to .500
  • Depth of draw to 36”
  • 5 axis CNC router
  • 75-foot powered conveyor assembly line capable of
       multiple high-speed component assembly 


  • ABS
  • Outdoor Weatherable ABS Solar Coat
  • Polyethylene
  • Polystyrene
  • Polyurethane
  • Polypropylene
  • UVEX
  • PETG
  • PVC
  • Most recyclable thermoformable plastics
  • Custom color capabilities, including camouflage Mins may apply
  • Cast Urethane

Secondary Operations

  • Value-added assemblies
  • Ultrasonic welding
  • Hot air welding
  • Plastic fabrications
  • Adhesives
  • Solvent bonding
  • Mechanical fasteners
  • Saws, routers and drills to match thermoforming capacity
  • CNC triming

Contact Information

Helton, Inc.
8700 Manchester Highway, Morrison, TN 37357
Ph: 800-889-8582
Fax: (931) 668-2996


Helton Mfg is a great advocate to have. They work extremely hard to earn your business. Their professionalism is unprecidented. The "real world" knowledge and experience are invaluable. I would recommend them highly. They work with you thru development, production, and shipping as if you are the only customer they have!

- Jeff Freitag, KFS Farm Supply

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